| SONATA(YF) >2012 > G 2.4 GDI > Manual Transaxle System > Manual Transaxle System > Manual Transaxle>Repair procedures |

Removal

1. | Remove the air duct(A).

2. | Remove the engine cover(B).

3. | Remove the air cleaner assembly(C).

4. | Remove the battery and battery tray(D).

5. | Disconnect the speed sensor connector (A).

6. | Disconnect the back up lamp switch connector (B).

7. | Remove the ground (A).

8. | Disconnect the cable assemblies (A) after removing the clips (B) and pins (C).

9. | Disconnect the concentric slave cylinder tube(B) arter removing the pins(A).

10. | Using the special tool (A)(09200-38001), support the engine transaxle assembly safely.

11. | Remove the transaxle upper mounting bolts (B-2ea) and the starter motor mounting bolts (A-2ea).

Tightening torque :
42.2~53.9N.m(4.3~5.5kgf.m, 31.1~39.8lb-ft)

12. | Remove the ECM. (Refer to "Engine Control system" in FL group.)

13. | Remove the support mounting bolt (A).

14. | Remove the automatic transaxle support bracket mounting bolt (A).

Tightening torque :
88.3~107.9N.m(9.0~11.0 kgf.m, 65.1~79.6lb-ft)

15. | Remove the mounting bracket(A).

Tightening torque :
58.8~78.5N.m(6.0~8.0kgf.m, 43.4~57.9lb-ft)

16. | Remove the under shield cover(A).

17. | Drain the manual transaxle fluid after removing the transaxle drain plug(A). It can be easier when the oil filler plug(B) is removed.

Tightening torque :
(A) 58.5~78.5N.m (6.0~8.0kgf.m, 43.4~57.9lb-ft)
(B) 29.4~34.3N.m (3.0~3.5kgf.m, 21.7~25.3lb-ft)

18. | Remove the Sub frame assembly. (Refer to "Front suspension system" in SS group.)

19. | Remove the drive shaft assembly. (Refer to "Drive shaft assembly " in DS group.)

20. | Remove the cover(A).

21. | Remove the side cover(A).

22. | Remove the mounting bolts(A-4ea, B-2ea) of lower part of the transaxle, and the left side cover and remove the transaxle assembly by supporting it with a jack.

Tightening torque :
(A) 42.2~48.1N.m (4.3~4.9kgf.m, 31.1~35.4lb-ft)
(B) 42.2~53.9N.m (4.3~5.5kgf.m, 31.1~39.8lb-ft)

Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.

Installation

1. | Installation is the reverse of removal.

2. | After completing the installation perform the following procedure;

A. | Adjust the shift cable.

B. | Refill the all fluids.

C. | Clean the battery posts and cable terminals with sandpaper and grease them to prevent corrosion before installing.