| SONATA(YF) >2012 > G 2.4 GDI > Body (Interior and Exterior) > Interior > Quarter Fixed Glass>Repair procedures |

Removal

• | Put on gloves to protect your hands.

• | Take care not to body surface and other parts.

1. | Remove the following parts

A. | Rear seat assembly (Refer to the BD group - "Rear Seat")

B. | Rear pillar trim (Refer to the BD group - "Interior Trim")

2. | Loosen the quarter fixed glass (A) mounting nut.

Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)

3. | Cut out the sealant using the sealant cutting tool [09861-31100].

• | Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.

• | Remove the rubber dam and fastereners from the body.

• | Mask off surrounding surfaces before painting.

4. | Remove the quarter fixed glass.

Installation

1. | With a putt knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire quarter fixed glass flange.

A. | Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.

B. | Mask off surrounding surfaces before painting.

C. | Remove the fasteners from the body.

2. | Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the surface.

3. | With a sponge, apply a light coat of glass primer along the edge of the quarter fixed glass as shown, then lightly wipe it off with gauze or cheese cloth :

A. | Do not apply body primer to the quarter fixed glass, and do not get body and glass primer sponges mixed up.

B. | Never touch the primed surfaces with your hands. If you do, the adhesive may not bond to the quarter fixed glass properly, causing a leak after the quarter fixed glass in installed.

C. | Keep water, dust, and abrasive materials away from the primed surface.

4. | With a sponge, apply a light coat of body primer to the original adhesive remaining around the flange. Let the body primer dry for at least 10 minutes.

A. | Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.

B. | Never touch the primed surfaces with your hands.

5. | Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant around the edge of the quarter fixed glass (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.

Tightening torque :
3.9 ~ 4.4 N.m (0.4 ~ 0.45 kgf.m, 2.9 ~ 3.3 lb-ft)

6. | Install the quarter fixed glass.

7. | Let the adhesive dry for at least one hour, then spray water over the roof and check for leaks. If a leak occurs, let it dry, then seal with sealant :

A. | Let the vehicle stand for at least four hours after windshield installation. If the vehicle must be driven within 4 hours, it must be driven slowly.

8. | Reinstall all remaining removed parts.

9. | Installation the following items.

A. | Rear seat assembly (Refer to the BD - "Rear Seat")

B. | Rear pillar trim (Refer to the BD - "Interior Trim")